BAndrade
Seasoned Member
Do it once, do it right. Repeat for quality life.
Posts: 156
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Building on the ZMA upgrades previously done by others on this forum (Vyokyong, Jeff of A and various musings from Steve Deckert), I ventured on a comprehensive ZMA upgrade program myself. It turned out to be a two year project. In previous posts I mentioned some of my earlier works on the ZMA and CSP3 and went silent for a while, while the upgrade process continued. Here is a comprehensive outline in one place starting from scratch for the ZMA. Observations on how the new parts affected the outcome and costs are included. The objective of the upgrade process was essentially to leave Steve’s original design unchanged, it being proven and undoubtedly good but to upgrade each and every individual part. From a careful study of the internals in the original ZMA I concluded that Steve used parts of a reasonable quality every where, with key areas being treated with better/above average parts as an option (e.g. Type II Jupiter caps etc.). Since he has a business to run, this entirely makes sense to keep the price down thus allowing many more to enjoy these amps. I conclude from this experience that from the base original amp any upgrade is a case of diminishing returns, but for those willing to spend there are returns no doubt and all these small returns add up for a impressive gain in the end at a price. In my case the total expenditure was about $4000 ( I did it all myself). It would perhaps work out to about $6000 if done by a technician as the number of hours spent was easily about 100 hours over two years. It takes considerably more time to upgrade than to build a new amp from scratch (once a prototype or design is completed).
Coming back to the upgrade for the most part I did a simple one by one replacement of (almost) all components in my ZMA with parts of the same specs as the original ones but of substantially higher quality. i.e. same capacitance or resistance but made of better quality material. Some new components costs were perhaps 2 to 25 times the original components. It might surprise you that in spite of the accomplished sound produced by the factory ZMA some of the resistors within can be bought for as little as 50c and up. Each of my resistors are now $6 to $50 and since there are very many of them it adds up both in price and final quality. Because price alone does not guarantee quality a lot of research and experience from others on this forum and other forums was considered before buying the parts. But good quality also cost more as there is no such thing as free lunch. The trick is to separate the hype from actual good quality, so in buying the various parts I was not so much concerned about the make and manufacturer of parts and the subtle differences between manufactures but leaned more towards upgrades of material and technology say from electrolytic or metalized film caps to copper foil and from copper foil to silver foil capacitors and from ceramic to non-inductive wire wound resistors and so on and then ventured to find a reputed manufacturer who sold these upgraded material parts at the best price. This was to weed out paying exorbitant sums for brand name and hype alone.
As I said before the whole enhancement process took me about two years as it was done one or two parts at a time. Most of the time went towards the research associated with each new part purchase and to allow for distribution of the costs over time. Time was needed as well to judge if the just replaced component(s) had indeed contributed to improvement - after adequate burn in. Only in one instance I had to reverse my upgrade and seek another component. Encouraged by each success (most times only incremental improvements were noted after each part change for quite a substantial cumulative gain described towards the end of this write-up), I have now come at a point where about 95% of the parts have been upgraded, the only constant being the original design.
Overall outline of what was done with details of each following: • Internal power supply path upgrade • Internal Power noise filtering upgrade • Bias current path upgrade • Input signal path upgrade • Amplification stage upgrade • Output signal path upgrade • Start-up/Shut-down enhancements (Bleed resistor modifications) • B - bus upgrade Internal power supply path upgrade: - The original non-branded IEC female connector was replaced with Furutech IEC inlet FI-03 (R) Rhodium plated connector ($27). This resulted in the grip and fit with the male connector from the power cord to be significantly better. Additionally there is now better electrical conduction due to its pure copper prongs and more robust internal conductors for the fuse clamps. - Synergistic Research Blue Fuse ($150) - FURUTECH AC Cable FP-TCS31 Alpha ($157/meter) 12 gauge wire installed between the above new IEC connector to the power toggle switch replacing the original 14 gauge wire. - Much as I would have liked to have changed the power switch, the original one was left in as I could not find a better one that exactly fitted in the slot. - The original generic full wave rectifier diodes were replaced with Schottky Ultra Fast 10A 1200V diodes ($110). These diodes cost more than 20 time the original ones but are worth it (see below for how they contributed to improvement). - Mundorf Mlytic 4700 uF HP+ 4 pole low ESL/ESR capacitors ($550) replaced the large red Mallory 2000 uF power capacitors. Note here that just because there are large capacitors in the power supply it (the capacity) is of less consequence if that stored power cannot be readily and fluently delivered when needed by the downstream circuitry i.e. delivered without transient dips in supply voltage and current due to lack of charge/discharge speed. High ESR/ESL caps than act as a choke point (in spite of the high capacitance value) due to their slower charge and discharge time constants. - Additional 47 uF and 1uF silver foil and copper foil capacitors ($300) added to the 4 poles of the 4700 uF Mlytic caps to more readily absorb the 120 Hz diode switching noise and to additionally speed up the power supply delivery. (The idea being that these faster smaller metal foil caps provide for the first micro seconds of power delivery when the music instantaneously demands it and then the slower larger electrolytic 4700 uF Mundorf Mlytic caps take over supplying bulk power minimizing the dips (minimize current ripple). BTW though I said “slower”, the Mundorf Mlytics by themselves are quite a bit faster than the original large Mallory red caps. The only thing going for the Mallory red caps is I believe that they will last 20 to 30 years where as the Mundorf Mlytics HP+ will last about 10-15 years. But these are very easy to change – no soldering required while the benefits in the meantime are enormous. These 3 upgrades together (Schottky Ultra Fast diodes, Mundorf Mlytic 4 pole caps paralleled with fast copper/silver film caps) resulted in a step discernible overall top to bottom, side to side improvement: significantly reducing background noise and was just the tonic my speakers needed; especially the woofers – it was an ah! moment. A jump in overall performance was noticed right away on power up without the additional benefits that comes with adequate burn in – bass improvements (cleaner, tighter and deeper – brought the drums in the room) being the most significant, but also in the midrange and the high frequencies areas. - Wires connecting the Mlytics caps from the rectifier and also those to the regulator tube (RCA OA3) anodes were upgraded to Furutech POCC 14 gauge wire. What I like about this is that the results were not only felt but also measurable. There is 3 to 4 dB gain from the woofers, 2 to 3 dB gain from the mid-range drivers and 2 - 3 db from the tweeters drivers with the dB meter placed 2 inches from each driver (all other settings and music played being the same), background also got way blacker and everything is more relaxed, less labored, fluent and natural. Power supply is the key to improving everything else downstream – the sine qua non, the without which not.
Internal Power noise filtering upgrade: - The 4 x 47uF F&T capacitors on the ground rail (- B rail replaced) with 4 x Mundorf 47uF 500Vdc MLytic HV ($52). - These were additionally by-passed with 10 uF and 0.1 uF Obligatto Ultra Premium Gold film caps ($100) to remove a larger spectrum of power supply noise.
In theory these upgrades will reduce background noise further. In my case the improvement was not much, in fact hard to notice. Perhaps because by this time my power supply - both internal within the amp as described earlier and externally - was already clean and fast. Perhaps the laws of diminishing returns were kicking in. I experimented with disconnecting and reconnecting the by-pass caps (on one side) there was a sense that noise floor got lowered when these caps were connected but so imperceptibly that it could be psychological. I would imagine that for those in areas where the grid electricity supply has noise or without a dedicated power circuit in the house for audio and with no power conditioning equipment, it would make more of a difference. Next … Bias current path upgrade and more
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