The pop through the speakers when flipping the switches happens on mine too, I'm guessing it's normal. The UFO25TH makes a really aggressive pop when switching between hi/lo bias.
Are the meters dancing? If not the tubes are not being played too loud.
What noise are you hearing with the KT77s?
I give the tubes 5ish minutes before I play any music through them. After that I'll let it rip. I rarely play loud though.
In two or more weeks I'll try swapping back to the stock fuses. The packaging says 125 hours burn in needed.
I should have named this thread Torii MKV general discussion.