4krow
Seasoned Member
  

IMAGINE WHIRLLED PEAS
Posts: 1666
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Deuce,
I just have to say that really admire your talent. Yup guys, looks easy huh? It really can be if you get it right to begin with. This is my observation: Note that the cutout for this baffle is in one perfectly cut piece. I am supposing that it was done by using a custom router jig. Once the jig is made, you look like a pro, BUT you better get it right before you are cutting into expensive wood. Next, seemingly simple as well is the fact that two slabs of wood were glued/laminated together. Also looks simple. This isn't MDF folks. Fact is, no board is perfectly flat, and in cases where you are laminating two of them flat together will soon make a fool out of you if you use a bunch of clamps and make the wood bend to your will. My point is that it is better, just like what was done here, that you have your glue spread evenly, your boards planed flat, and EVEN pressure from one end/side to the other. Yes, I have done the same in my woodworking past, but that is my point, it is likely not as easy or quick as it appears.
So, yes, this is impressive work not just by common sight, but also from those who have some insight into the whole process.
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