Unlike my BIG BETSY project, I didn't know this was going to turn into a project so I didn't take any pictures of the initial build. My intension was to just take a block of solid hardwood, and bore a hole though it big enough to accommodate the driver.
IDEA #1 - I couldn't find a bit large enough that was also long enough to get at least half way through the nearly 7 inch block. The only bit I could find was on eBay and it turned out to be junk so I had to scrap the idea.
IDEA #2 - I decided to rip the block in half, use the bandsaw to carve out the inside and then glue the two halves back together again. From there I could taper the sides of the block on my mitre saw, which I did.
Here is how that turned out...

I'm just getting ready to glue the bottom on in this particular photo. What you didn't see is that the diameter of the driver is within 3/16 inch of the outside of the top which means a lot more cutting was required to fit the driver. Nevertheless it was a great success of your are only building one pair but a complete fail if you want to be in a position where you could possibly have to build lots of them. Clearly the wall thickness has to come down, and if that is the case then it becomes easier to create panels and glue them together.
Time to focus on how to build panels...
Steve