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Next project?? (Read 80669 times)
Donnie
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Next project??
02/05/16 at 23:15:22
 
One of my CAD Monkeys went rogue on me today and drew up an open baffle speaker for me. He said that the was working from pictures that he saw on the internet.
I'm pretty sure what he is proposing wouldn't work well. The bass driver has to go on the bottom, with some baffle width, doesn't it?
The full range driver should be at ear level and perhaps on a smaller baffle, right?
When I asked how the bass driver was supported, he replied that it would have a ring water jetted out of aluminum.
25 year old kids are silly.
Or is he some sort of mad genius?
What do you all think?
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Palomino
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Re: Next project??
Reply #1 - 02/06/16 at 13:15:58
 
I've seem offset drivers in OBs but not flip flopped FRs and woofers.  Perhaps you are on to a great audio discovery.
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Donnie
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Re: Next project??
Reply #2 - 02/13/16 at 01:16:04
 
Tomorrow I'm starting to search for the correct wood for my OB project.
My initial idea was to have planks with bark on them, but having a width of 24" makes this difficult.
I did find some material called Perfect Plank that looks pretty cool   http://www.perfectplank.com/index.html  . The price of this stuff isn't too bad if I kind of squint my eyes and throw caution to the wind. The walnut and the maple sure is pretty. It machines well, I used it in my pattern making days.
But back to tomorrow, My CAD Monkey and I are driving down to St. Louis to a woodworking show to see what kind of wood is available from some of the hardwood jobbers.
The plan has morphed from last week to something a little more ordinary.
We are kicking around the idea of two 15" Eminence Alphas and a Tang Band 8" per speaker.
One version has a woofer on the bottom and one on the top.
Another version has two woofers on the bottom.
Another interesting version has the two woofers on the bottom with one behind the other, wired out of phase.
My CAD Monkey lives by Legacy Speakers in Springfield and he saw that they did the thing with the stacked woofers. There is a strong possibility that he is breaking into their factory at night and stealing secrets.
So wish me luck in finding the perfect hunks of wood tomorrow.
BTW: I thought that a open baffle would be a cheap build, boy oh boy, I was completely wrong on that idea. Oh well, it is only money, I'll make more.
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Lin
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Re: Next project??
Reply #3 - 02/13/16 at 01:27:17
 


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Donnie
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Re: Next project??
Reply #4 - 02/13/16 at 01:37:10
 
Thanks Lin. That gives me even more ideas.
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Donnie
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Re: Next project??
Reply #5 - 02/13/16 at 13:48:53
 
Lin has pointed me in another direction now. This Emerald Physics dipole thing has me wound up.
I made a mistake of looking at other EP speakers and saw something else of interest to me. Slide over for the pic, lots of white there!


This also looks doable.
So many options in life.
I'm getting ready to go to St. Louis to shop for wood.
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Palomino
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Re: Next project??
Reply #6 - 02/13/16 at 19:23:04
 
Both of those look pretty cool.  Not sure how you'd fabricate that tube though.  

My boombox is a dipole design. Makes for petty good bass.
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Donnie
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Re: Next project??
Reply #7 - 02/13/16 at 22:23:19
 
Palomino, the tube is as easy as your nearby Lowe's. Sono tube for concrete footings. I'm thinking epoxy or bondo to cover any flaws, prime and paint.
Today I found a source for my wood slab needs. They had some nice slabs of spalted maple, walnut and several other species that were in the 24" + width range.
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Dave1210
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Re: Next project??
Reply #8 - 02/14/16 at 12:59:33
 
Or these....

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Re: Next project??
Reply #9 - 02/14/16 at 13:11:35
 
Or an open baffle line array...

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Re: Next project??
Reply #10 - 02/14/16 at 13:14:42
 
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Donnie
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Re: Next project??
Reply #11 - 02/14/16 at 16:50:30
 
So many ideas!
Better judgment has settled in, Before I spend $500 for a couple of hunks of really nice lumber, I'm going to experiment on some aspen wood 24X48x.75 panels that they sell at Lowe's for less than $30 a piece.
This way when I won't feel as bad when I screw up. This will also give me the option of moving the 8" driver around to figure out the best configuration.
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Donnie
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Re: Next project??
Reply #12 - 02/17/16 at 01:33:45
 
There are boxes and boxes of speaker drivers heading my way. It appears that this project is going to happen.
I have not a clue of what I'm doing. Oh well, that has never stopped me before.
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Reply #13 - 02/18/16 at 18:37:46
 
Where did you end up on the drivers?  Tang Band/Alphas?  If so, how will you cross them or is that TBD?
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Donnie
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Re: Next project??
Reply #14 - 02/18/16 at 23:07:49
 
I ended up ordering the Tang Bands and 4 of the 15" Alphas. I also ordered a low pass crossover set at 100 hz.
The current plan is to hack some wood up this weekend.
One alpha facing forward on it's baffle and one facing rearward on it's own baffle behind the front one. The Tang Bands will be up top on the front baffle, probably around 38" up, offset to the side 2/3 of the way over. The top part of the baffle will be cut down to 16" wide.
I'll try them without the crossover, with the crossover to both alphas, with the crossover to the back and to the front.
I will also experiment with how far the alpha's are apart, starting with 16" between the baffles.
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Donnie
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Re: Next project??
Reply #15 - 02/19/16 at 01:24:21
 
A bunch of boxes arrived this evening. I've already unpacked everything and wired the speakers to a amp.
The low pass crossover is hooked up to one pair of the alpha's, not caring for what I'm hearing on that side right now.
No discernible bass at this time out of anything, I'm hoping that the baffles will fix that.
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Reply #16 - 02/19/16 at 15:12:28
 
I can say based on my experience it takes at least 20 hours for the Alpha 15's to loosen up.

The Alpha crossed at 100 hz playing by itself will sound weird baffle or not. It won't sound like Bass Guitar because Bass Guitar goes way up beyond 100 hz. The Brain is only getting part of what it recognizes as Bass Guitar and does not know what to make of it.

Same thing happens if you run conventional Subs without the mains (sounds rough). Run the Alpha full range and it will start to sound a bit more like music.
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Donnie
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Reply #17 - 02/20/16 at 02:44:03
 
I roughed one out tonight. And when I say rough, I mean rough.
It is just a proof of concept at this point.
It does have bass, thank goodness.
I need to make them less deep.
Running the Alpha's full range right now.

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Donnie
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Re: Next project??
Reply #18 - 02/23/16 at 01:56:56
 
More action shots.
Laying out the holes.



Proof of work



One done, kinda.



Inside view.



Back apart for color.



These are still for experimentation, if they work I will get some better wood. The only reason I've put any color on them was to keep them from warping, then I noticed that I had some stain and some shellac....
I've drawn out what I am going to use for spreader bars in the final version, very trick.
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Re: Next project??
Reply #19 - 02/23/16 at 02:39:57
 
VERY cool, Donnie! I'll be most interested to hear what you find is the optimal distance betw the Alphas. Keep us in the loop, will you?

Randy
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Reply #20 - 02/23/16 at 12:41:56
 
Looking good Donnie.  Yes very interested in the dipole design.

On the crossover I have measured in REW where the tang band drops off and where the augie fills in.  Generally it is below 100 hz.  After that I don't know that the tang band benefits.   I have tried several settings in the crown up to 250.   The 15a may be a different animal though.  Right now I am at 80hz.  The tang band is really pretty full range in a good size baffle.  Also there is a hump in the tang band between 100 and 400 hz. Pushing the augie above 100hz muddies thing up in that range.

In the end you'll have to experiment.
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Re: Next project??
Reply #21 - 02/23/16 at 13:54:48
 
Pal,

Just curious if you have tired running your Augies full range (by-passing the crossover completely).

My experience with the 15A was similar to yours using a 250hz crossover. When I eliminated the crossover completely the muddiness was gone.

My theory with regard to the muddiness. It's not the driver sounding bad but rather the brain detecting a disconnect between the 15A and the higher frequency driver (a lack of cohesion between the two as far as the brain is concerned).

When I run my 15a's full range the higher frequency driver just seems to float on top of everything from the 15A's. The 15A's present the brain with a cohesive Bass line from about 45hz to well over 1,000hz similar to what a Bass Guitar actually does.

In my case adding the crossover #1: sucked some life out of the music and #2: just seemed to create a transition issue that is a real red flag for the brain. I'm also wondering if the crossover introduces some signal time smearing which adds to the disconnect between low and high frequency drivers?

I used to take the approach: Why isn't this sounding good? More recently I've been taking the approach: Why isn't my brain buying this?
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Re: Next project??
Reply #22 - 02/23/16 at 18:43:35
 
I use Audio Nirvana full-rangers w/Augie's in OB's. The AN's, "measured", in my room, using test tone's go down to 65ish hz and drop off like a rock below that.
 
If I run a full-range signal to the Augie's, they go up quite a ways, farther than I expected to hear, high enough to clearly hear female vocals thru them, albeit, very flat, dull and muddy sounding female vocals.

I cross my Augie's at about 90hz, 24db per octave, and run my Nirvana's wide open and am getting some righteous sound.  
Oh and BTW I am using a Crown XLS-2500 to drive the Augie's... but I am not using the Crown's built-in xover - I'm using an external electronic xover.  
I did listen to the Crown using it's internal crossover, but I liked the overall "sound" better with the external xover. The external unit, has more adjustable parameters and I'm able to get it dialed in more to my liking.  But I should/need to go back and try the Crown's internal xover again, as I'm using a different amp on the full-rangers now, than when I tried it the first time.
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Re: Next project??
Reply #23 - 02/24/16 at 23:06:24
 
Donnie, even though the equal distances on the sides and above the TB may look nice, it really hurts OB sound.
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Donnie
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Re: Next project??
Reply #24 - 02/24/16 at 23:23:07
 
Thanks Lin.
I'll try these for a little bit to get used to them and then do a little hack job on them to see if it helps.
That is why I started with cheap wood. I won't have any regrets hacking stuff up to figure out what sounds best to me.
Do you have any recommendations or tips of what I should change?
I'm truly open to any thoughts.  
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Reply #25 - 02/25/16 at 22:35:41
 
DBC,

I do not recall it sounding bad when I ran the augies full range.  I can give that a try again just to see if its muddy.  

I can also measure it again to see if it jacks up the high bass/low mids.
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Re: Next project??
Reply #26 - 02/26/16 at 12:05:01
 
Donnie, if you don't want to get too techy just make sure all 3 measurements are different.
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Reply #27 - 02/26/16 at 12:30:27
 
DBC,

I tired it and it sounded horrible.  I didn't remember that and I figured it out.  My experiment before was with the augies supporting the monoliths. So with the single driver is unlistenable but with the monoliths it was ok.  I may toss the monos back in and see how I feel about it now that I have some experience with the single driver crossed to the augie.
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Reply #28 - 02/26/16 at 12:36:41
 
No speaker building experience at all here but a concern I would have just looking is the close proximity of the magnets back-to-back on the Alphas.
I have to believe your getting some crossing of fields there and possibly canceling out some of the ability of each to create deflection.
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Reply #29 - 02/26/16 at 14:55:56
 
That might explain why the examples Donnie posted earlier had such a wide spread.  At the time, I wondered why did they make them so deep?
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Donnie
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Re: Next project??
Reply #30 - 02/26/16 at 17:31:40
 
Thanks Lin, I will hack on these after I get used to the sound.
Core32, I have wondered about the magnets being too close also. I already have a plan, I'm going to turn the back Alphas around so that they face forward.
I at first had the baffles around 20" apart, that made for a major packaging problem. They were way too deep for my room. They are 10" apart now because I only had one board and needed 6 equal pieces and that is what it divided out to. Necessity is the mother of invention.
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Re: Next project??
Reply #31 - 02/26/16 at 19:59:03
 
Donnie,
I suppose you could also try offsetting the rear facing one from the front one in the left-right plane, just to get the magnets a field width or more apart.
That would takes some symmetry out of the look but from the front I don't think it would be noticeable.
Anyway, your experimentation will tell much more than my guesses!  LOL.
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Reply #32 - 02/27/16 at 04:03:33
 
I finally have 2 speakers bolted together at the same time!
They are sounding pretty darn good. I have bass!
Both Alphas in each speaker are pointing forward and running full range.
It was cold out in my garage (I forgot to turn the heat back on after a few nice days) so I did all of the work in my stereo room. It wasn't conductive to quality work, I'm a little mad at myself on my fit and finish.
I'll try to get some photos tomorrow. I'm going to listen to some music now.
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Reply #33 - 02/27/16 at 13:10:53
 
It's a good feeling to have them both assembled, eh?  I end up rushing something every time.  I'm like a little kid.

Very interested I your thoughts on the alphas running wide open with the tang bands.

I have been using a little eq in audirvana to tame a couple hot spots in the tang bands. Not a lot.  Now getting the best sound ever.
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Re: Next project??
Reply #34 - 02/27/16 at 15:34:49
 
Photos:













I'm just going to play them as they are for a week or two just to get an idea of what they sound like.
Then I'm going to try out my crossovers, first on both Alphas, then on just one and then the other. I've also thought about wiring the Alphas out of phase, just because.
Once I've done that, I'll hack on the baffles to see if being non symmetrical will sound any better.
After I'm happy with the design, the work on permanent baffles will start, using something better than some glued together pine.
I'm still open for any suggestions on how to improve my design, everything helps me because I still don't have a clue of what I'm doing

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Re: Next project??
Reply #35 - 02/27/16 at 16:03:34
 
Hi Donnie,

My guess is that your two woofers as configured are really only doing the work of one. Would seem to me that the back wave off the front woofer is effectively Canceled Out by the front wave of the rear woofer. So in effect what your are hearing is the Front wave off the front woofer and the rear wave off the rear woofer (the equivalent of one woofer).

After you have listened for a while, you could test this theory by simply removing the rear panel & woofer. If my theory holds true then you should have about the same bass output with the one Woofer.
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Re: Next project??
Reply #36 - 02/27/16 at 17:05:08
 
DBC,
I will have to try that idea out.
I just tried wiring the rear speakers out of phase, that didn't work. Absolutely no bass, none, nada. Bad idea that I can check off of my list.
These things shake the house as they are right now. There is a surprising amount of bass.
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Reply #37 - 02/27/16 at 20:37:32
 
Quote:
Donnie wrote:

I will have to try that idea out.
I just tried wiring the rear speakers out of phase, that didn't work. Absolutely no bass, none, nada. Bad idea that I can check off of my list.
These things shake the house as they are right now. There is a surprising amount of bass.


Some thoughts. Based on my experience 3/4" thick baffle material is too unstable, it vibrates too easily. I can imagine that each speaker with twin baffles and twin 15" drivers are vibrating to some degree. If they are vibrating then they are producing sound separate from the drivers. So the baffles themselves become big speaker diaphragms. For proof of concept, 3/4" material is easy to work with but can have very negative effect on the sound quality.

Some of the perceived bass output you are hearing could be from the baffles themselves vibrating in harmony (in phase) with one another. Reversing phase on the rear driver may kill the bass since each baffle would be vibrating out of phase ????

You mention these things will shake the house. I suspect there is quite a bit of vibration being transmitted from the baffles to the floor and out to the side walls by virtue of them sitting directly on the floor. Only way to know for certain would be to sit them on isolation platforms.

I had a period where my floors & walls were vibrating. One would naturally assume this is due to sound waves from the speaker driver traveling through the air, hitting walls and exciting the room surfaces. I finally put the downfiring subs I used at the time on Isolation platforms and this eliminated floor & wall vibrations at high volumes.

Point being: if acoustic energy is being dispersed evenly out into the listening space in the form of sound waves, it's very difficult to make the floor & walls vibrate. On the other hand if you sit 4 Butt-Kickers on the floor (which the Alpha 15's basically are) then it's not too hard to see how the floor and walls would shake.

If your Baffles, Floor & Walls are all vibrating then they are producing sound independent of that coming out of the drivers themselves. Your Decware speakers are stout little suckers with materials and internal bracing specially designed to minimize cabinet ringing (not easy).
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Re: Next project??
Reply #38 - 02/27/16 at 21:04:23
 
DBC,
I agree about the 3/4"  material being too thin, but like you said, it is good for proof of concept. I found someone in Mt Auburn that has some nice walnut and cherry that will plane some to 1.5" for me.
The next version will also have aluminum instead of wood spacers. My toolroom guys will take care of me.
The main reason the room is shaking is that I play music way too loud!
My floors and the walls up to 4' are concrete. I'm below ground in a bunker. The windows you see in my pictures are at ground level.
My quest is to have something that sounds like a live concert. I saw Ry Cooder a couple of weeks ago at The Sangamon Auditorium at UIS. The sound was great. The bass and the drums slammed you in the face. That is the effect I would like. I doubt that I can achieve it, but it is fun chasing the dragon.
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Re: Next project??
Reply #39 - 02/27/16 at 21:34:46
 
Quote:
Donnie wrote:

The main reason the room is shaking is that I play music way too loud! My floors and the walls up to 4' are concrete.


I can tell you if your walls are vibrating the primary cause is not how loud you play. Rather it's the mechanical transfer of vibration from the speakers to your floor and out to the walls. Concrete is worse than conventional wood construction. Scroll down in this link and they discuss concrete floors:

http://www.htguys.com/news/2010/12/5/auralex-subdude-video-review.html

I have a pair of Klipsch RF7 mains that I drive with a 220 watt Peachtree integrated amp. I can easily achieve 100 db continuous with this combination. With subs & mains sitting on proper isolation platforms I have minimal floor & wall vibration. Remove the isolation platforms and the room vibrates causing a reduction in sound quality (mainly loss of clarity & definition).
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Re: Next project??
Reply #40 - 02/27/16 at 21:45:38
 
This Subdude looks interesting.
I have some of that foam lying around and a few sheets of plywood, saving me $100.
New project!!
Edit:
I've been following this hobby pretty closely for the last 10 or 15 years and there seems to be two sides to this vibration stuff.
One camp wants to isolate it from everything else, like this Subdude.
The other side wants to couple it to the earth's core with spikes to drain the energy into bedrock.
Is there a midpoint where we can all meet and hold hands while singing "We are the world"?
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Reply #41 - 02/27/16 at 23:03:57
 
I wouldn't worry about the way you have the woofers since they make a lot of bass together and very little (none) out of phase.

You think maybe the ground underneath the concrete damps it a wee bit.
I've never seen a driveway or road move like a suspension bridge no matter how windy (see link).

As always people disagree about what happens, why it happens, or if it even matters.
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Reply #42 - 02/28/16 at 00:45:38
 
Quote:
The other side wants to couple it to the earth's core with spikes to drain the energy into bedrock.


I keep hearing about "draining" vibration away through coupling and that is one thing they didn't teach in grad school.

If vibration is not wanted it either has to be avoided (isolation) or damped out (turned into heat energy through visco-elastic damping/coupling).  I don't know another way.  Spikes do neither.  They are not vibration reducing or isolating devices.  I think some people think they look cool and that's why they are used in audio.  Nobody is putting spikes under machinery that they want to isolate from vibrational effects.  There are many Internet links to sights debunking the spike "myth."

I think the subdudes use a combination of isolation and damping since they are both a spring (springy) and damping compound.  They inevitably let though some vibration depending on their natural frequency of vibration.  They work because total vibration isn't always needed.

Sorry for the sermon but this keeps coming up.
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Re: Next project??
Reply #43 - 02/28/16 at 01:12:33
 
For two new machining centers we just put in at the factory that I work at, we used 160,00 lbs of steel and over 150 trucks of concrete in it's foundation. Maybe that is what I need to do for these speakers.
I'm going to try putting some water pipe foam insulation on the bottoms of the baffles and see what it does. Cheap, direct, and easy.
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Reply #44 - 02/28/16 at 01:20:25
 
Quote:
Spikes are for carpeted floors right?


I think the idea is to reach through the carpet to couple directly to the solid flooring underneath.  Seems like the oposite of what you'd want to do if you believe in isolating speakers.

Vibration isolation really gets obvious if you study how big telescopes deal with vibration.  They can't tolerate vibration on the order of fractions of the wavelength of light!
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Reply #45 - 02/28/16 at 16:48:09
 
I'm really enjoying these speakers now.
Their sound is intoxicating.
Probably if I did any kind of testing they would measure way wrong.
But to my ears they sound pretty good, not as good as HR1's, but pretty good in their own way.
I'm going over to Lowe's in a bit to pick up some of those foam snakes that are used to insulate water pipes so I can see if decoupling them from the floor does anything .
Experimentation is fun.
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Reply #46 - 02/28/16 at 18:01:30
 
Foam installed, speakers are now isolated from the floor.





I will listen to this for a while and see if there is any difference.
The total cost was less than $4.00.
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Reply #47 - 02/28/16 at 20:58:21
 
Quote:
Foam installed, speakers are now isolated from the floor.


Have you noticed a change in the bass?  Since you already have the pad and carpet you may not be getting much extra isolation from the foam.  I never had much luck with foam type isolation on my solid wood supports and flooring.
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Reply #48 - 02/28/16 at 21:54:07
 
Archie,
I'm not really hearing anything different.
The only thing I have discovered is that my speaker wire will buzz aganst my desk. My speaker wire is kind of stiff. Time for a reroute.
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Re: Next project??
Reply #49 - 03/01/16 at 23:43:34
 
I'm trying to work up the nerve to install the low pass filters into these speakers. Should I waste my time doing it?
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Reply #50 - 03/02/16 at 00:33:01
 
What are your low pass filters?

Does the soundstage seem unnaturally high?
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Reply #51 - 03/02/16 at 01:21:49
 
Lin, the low pass filters are set at 100 hertz. I may just low pass the rear speaker.
And yes the soundstage sounds higher than I'm used to. It sounds maybe a foot higher than normal. I might need to drop my full range drivers a few inches.
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Reply #52 - 03/02/16 at 02:00:19
 
100 hz @ 6dB/oct?  12?  18?  24?
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Reply #53 - 03/02/16 at 11:05:59
 
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Reply #54 - 03/02/16 at 23:49:23
 
It wouldn't be a bad idea to try it just on the front driver also.
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Reply #55 - 03/05/16 at 22:10:24
 
There are some new developments to share on my OB project.
After waking up at the unprecedented early time of 2:30 am this morning instead of my usual 3:45, I found that I had a little time on my hands.
So I started experimenting with my low pass filters.
First idea tried was low passing the rear woofers. I really couldn't tell the difference, pointing out to me that maybe the rear woofer was redundant.
Second idea tried was low passing both front and back woofers. Something was missing, detail was lost and the soundstage constricted.
Third idea tried was just low passing the front woofer and unhooking the rears altogether, major mistake, everything went flat.
Fourth time was a charm, low passing the front and full ranging the rear. That was the secret. Wow, major soundstage everything sounding where I thought it should be, and depth where I've never had depth before. Another problem with the height of the soundstage also seems to have lowered itself 6". Lin called it right, I really need to listen to his advice closer.
So now onto version 2.0 of this project.
I have decided to build this as the pro's do it, not out of solid wood, but out of MDF and veneer on a interesting wood front.
The first quote for what wood I had in mind was almost $1800 without any machining done to it. That, my friends, is a chunk of money. If I were to spend that kind of money, I would just pony up the cash for some HR-1's and live in bliss for the rest of my life.
But with me being me, the challenge of building something outweighs rational thought.
So, now there is a order for some Red Gum veneer rushing through the vastness of cyberspace.
My CAD Monkey and I are going to Lowe's to buy a couple of sheets of MDF this week and some sort of harebrained project will begin again, using the lessons learned from the last few weeks of experimentation.
A couple of lessons learned are;
.750"  material is too thin, I'm going to laminate 2 pieces of .750" MDF for some thickness, I hope that it works.
The height of the full rangers might still need to be dropped a couple of inches so that I can take the riser out of the back baffle. People use 34" for a reason.
My wire routing needs to be looked at, I hate how sloppy it all looks.
I'm scared as hell about the veneering, it looks so easy on all of the youtube videos. For some reason I believe that it isn't as easy as a 10 minute instructional makes it look.
Oh well, onward and upward.
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Reply #56 - 03/05/16 at 23:31:07
 
I was thinking about buying some nylon or plastic loops that can be screwed into the wood for cable management.  I've seen these before. Just can't remember what they are called.  Two or three on the rear panel should do it.
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Reply #57 - 03/05/16 at 23:56:36
 
Palomino, These look pretty cool, nice and simple.
http://www.mockett.com/grommets-wire-management/wire-managers/wm28-2in-90.html
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Reply #58 - 03/10/16 at 23:12:58
 
Things are escalating around here.
I don't know how deep of a hole I've dug myself into.
Pictured is one 4'X8' sheet of Red Gum veneer.

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Reply #59 - 03/17/16 at 22:29:52
 
Version 2.0 of these speakers is about to begin. My CAD Monkey and I picked up a couple of sheets of .750" MDF the other day. Man is that stuff heavy, now I know why they don't make it in 1.5", it would take 3 men, 2 boys and possibly a trained seal to pick it up!
The plan is to saw some blanks out, drill some dowel holes in them and glue them together with Titebond 3 to get my 1.5" thickness.
After that I will start hacking the shapes out.
The veneering still has me a bit scared, but I will cross that raging river when I get to it. Other people do it, they can't all be smarter-better-more gooder than me, can they?
I'm in way too deep now, past the point of no return, might as well forge forward.
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Reply #60 - 03/17/16 at 22:36:05
 
I used .75 Baltic, so I am interested in your perceptions of the bass with the doubled up MDF.  

You probably know this, but MDF is nasty stuff that produces such a fine powder, it goes everywhere.  Use a mask!

Me scared of veneer.  However, I have done some (much easier) edge banding which turned out nice.
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Reply #61 - 03/25/16 at 01:10:06
 
I now have the MDF laminated and getting the shapes roughed out.
MDF is a bit more difficult to cut than ply or the aspen that I have been cutting.
So everything is still moving forward. I still wish I had a clue of what I am doing..
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Reply #62 - 03/25/16 at 15:26:40
 
I've seen Randy in Caintuck call himself a wood butcher, I'm more of a wood Chainsaw Massacre kind of guy.
Shapes are getting roughed out and holes cut for drivers.
Version 2.0 is a little shorter, lowering both drivers, and the general shape has changed. No scientific reason on the changes other than Lin saying that the Tang Band driver shouldn't be symmetrical in the baffle. Believe me, it ain't!

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Reply #63 - 03/25/16 at 23:39:31
 
Donnie,

Did you at least use a compass to draw out the circle first? Tongue

Zygi
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Reply #64 - 03/26/16 at 00:38:47
 
Zygi,
My compass looked suspiciously like a piece of wood with 2 nail sized holes with the span of my radius between them.  Scribes pretty well.
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Reply #65 - 03/26/16 at 05:27:38
 
I think you could save some time by using a 12 gauge and a file to clean up the edges.  Also I am concerned that your ear pieces may be capturing dust and allowing it to get in your head.  That said, if you actually cut a 10 or 12 inch hole with ___  amount of 3/16" drill holes, AND had the trooper spirit to do it twice, I'd like to buy you at least two beers, one for each speaker.

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Reply #66 - 03/26/16 at 13:28:44
 
Well, Steve, I'm actually drilling 6 holes total. Two 8" and four 15"!
This design is a duel baffle open baffle, there is no reason why other than  " why not".
Does anyone have a load recommendation for a 12 gauge blowing thru 1.5 MDF . Lol
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Reply #67 - 03/26/16 at 16:40:42
 
00
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Reply #68 - 04/03/16 at 02:45:41
 
I got 5 or 6 hours of work out of my lazy self today.
All of the driver holes are sanded out big enough for the drivers to fit in nice and snugly. Holes have been drilled for all of the T-nuts and they have been installed. All of the endgrain has been filled, but not sanded yet. One speaker has been bolted together for a test fitting.
Tomorrow I'm hoping to get the second one fitted together, do some edge sanding and get at least one coat of shellac based primer on the sides that don't get veneered.

A view of the mess that I had on my hands today. I really don't like working in a mess, but it kind of ended up that way for some reason.

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Reply #69 - 04/03/16 at 23:53:59
 
Hell Donnie…I'd buy you dinner the next time I'm in town….I think I recall you liking O'Charlies  ::) if I'm not mistaken.

Good one Steve!

Zygi
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Reply #70 - 04/09/16 at 16:36:08
 
I guess I'll chime in too.
For some reason I'm really worried about aesthetics on this build. Taking a lot of time on the priming and painting. I'm still working up the nerve to apply the veneer, hopefully sometime this afternoon.
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Reply #71 - 04/09/16 at 16:42:18
 
IME it is better and easier to live with ugly until the design proves its worth. Wink
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Reply #72 - 04/10/16 at 02:50:49
 
Lin,
You are more than likely correct. I'm figuring that after all of this work these speakers will sound like crap.
Today, after taking my wife to Bloomington for a new purse and lunch, it finally got warm enough to put primer on my baffles. Three coats and a whole lot of sanding later, I'm pretty happy with the results. It is pretty flat and the orange peel is sanded away.
There was one big mistake made involving me popping some semi large pieces of MDF off of the back. I won't make that mistake again.
Onward into the abyss !
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Reply #73 - 04/12/16 at 00:21:01
 
Progress report:
Back sides of the front baffle primed and sanded smoooooth.


Veneered front.


Front of both.



I've decided to shellac the veneer after trying out four or five different stains, amber shellac looks best to me.
The primed parts are going to be red.
A lot more work needs to be done!
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Reply #74 - 04/12/16 at 00:38:59
 
Donnie,

Have you ever tried stain and wax?  It's my preference on clock cases and fine furniture.
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Reply #75 - 04/12/16 at 01:19:02
 
Archie,
I used Danish oil and wax on my last project. I put some of the oil on a piece of scrap veneer yesterday, the oil hid some of the detail that the shellac brought out.
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Reply #76 - 04/12/16 at 09:10:20
 
Those are cool looking ... I think a satin/natural looking finish would look real nice.
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Reply #77 - 04/16/16 at 17:05:39
 
Painting the back sides of the front baffles this morning, Torii Red of course!
The veneered side is coming along with 3 coats of shellac out of more than likely 6 coats total.
Apply, dry, sand flat, apply, dry, sand flat......
It is getting to the point where I want to bolt these together and listen to them.
Patience is a virtue that I want right now!

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Reply #78 - 04/16/16 at 17:14:11
 
Oh, by the way, the asymmetrical look on the top driver hole(port?) is part of the design. Lin instructed me that the distance to the edges shouldn't be symmetrical, so I did what I was told.
There is a method to my madness.
Plus it kind of matches the look of the headlights on my BMW motorcycle. And if I've learned anything from the motherland, it is that they are always correct!
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Reply #79 - 04/16/16 at 20:31:27
 
A rectangular baffle with a plain jane flat top usually works best (see Decware-Spatial-PureAudio-etc); worst is a perfectly round baffle with the driver in the middle since the distance from the driver to the edge is the same in all directions.


How far apart are the woofers on your previous baffle?
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Reply #80 - 04/16/16 at 23:47:37
 
Lin,
The old baffle had the driver centers 23" apart. The new baffle has the centers 20" apart. They are both offset to the side by 6".
I dropped everything down a bit, the 15" down 2" and the 8" by 5".
The old baffles were too high, I had to stand up to listen to them.
Truthfully, I figure that the new ones will sound like crap, I'm putting way too much into finishing them. Oh well, it keeps me off of the street and I still have the old baffles.
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Reply #81 - 04/29/16 at 01:10:08
 
A quick update. My OCD has kicked in and I keep putting finish on and sanding it off. I can't seem to satisfy myself.
I've already used a quart of shellac on the two veneered faces.
Weirdness continues !
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Reply #82 - 05/01/16 at 23:45:43
 
I'm getting close to finishing. There is just the wiring to finish.
I ran out of steam this afternoon. With any luck I will be listening next weekend.
Truthfully my workmanship is lacking on these. Next pair will be sprayed with a paint gun. I am tired of sanding!
I just hope that they don't sound too bad.
Some photos:









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Reply #83 - 05/02/16 at 00:25:08
 
What is the distance between baffles?
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Reply #84 - 05/02/16 at 00:37:43
 
Lin,
One is 6.022 the other is 6.028. The distance can be easily changed by changing the tubing length and the all thread .
I've even figured out how to compleatly eliminate the back baffle if it doesn't work out.
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Reply #85 - 05/02/16 at 02:06:10
 
If my calculation is right that should work quite well with your baffle width.
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Reply #86 - 05/02/16 at 03:57:58
 
Good looking speakers Donnie. I look forward to hearing how they sound!
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Re: Next project??
Reply #87 - 05/07/16 at 02:48:31
 
DONE! Finally.
They are now playing in my fortified bunker.
First impressions? Not too bad, I need to mess with placement and stuff like that.
Lessons learned, lots of them. Veneering is tough to get right, I hope that next time it will be a little better, a little flatter and less bubbly.
I really need to get into spray painting to save me time sanding.
But that stuff is just fluff, the main thing is how they sound. More time with them will tell me if I just wasted 8 weekends and way more money that I'm willing to tell my wife.
Pictures:

















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Re: Next project??
Reply #88 - 05/07/16 at 02:57:01
 
Nice Donnie.  Hope they are keepers (if there is such a thing in this hobby).  

I think you can tame the tang bands a bit with some tube rolling if its an issue.  It made a big difference with mine.

I am interested in veneering, but not sure I'd have the patience.  

Where did you end up in terms of an xover?  And how do the sound with one versus two 15s?  Have you experimented with that?
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Re: Next project??
Reply #89 - 05/07/16 at 03:30:19
 
Palomino,
I'm crossing only the front Alpha over at 100hz, 12db per octave . I haven't experimented with much at all yet. They just got wired up tonight.
They are heavy, there is almost 2 sheets of .75" MDF used on these two speakers!
The imaging seems to be pretty good as I listen while punching this in on my iPad .
I'm already planning my next two projects, a suitcase stereo for my sister and an extreme makeover of my "Rocker"  DM clones.
More to come.
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Re: Next project??
Reply #90 - 05/07/16 at 13:32:27
 
Great job Donnie. Intriguing design beautifully executed. I know how much work this is and it has paid off!
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Re: Next project??
Reply #91 - 05/07/16 at 14:23:36
 
Looks like there are a variety of width, height and driver placement designs. As I was reading and observing the thread I am wondering if designing a modular type of experimental board would allow you to move drivers and adjust width/height to dial it in by ear during listening tests. One question in my mind is there a maximum width that will negate any positive attributes of the open design? It seems the examples shown all have edges ending near or close to the radius of the driver. I own Legacy speakers and they have had the Whisper which uses bass drivers behind one another for at least 15 or more years now. Perhaps the angle of the front face allows a greater latitude of actual driver placement so it adds another aspect to the experiment.
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Re: Next project??
Reply #92 - 05/07/16 at 14:56:23
 
Jeff1,
Well there was about 120 hours of computer modeling that went to the design of these speakers, not! I wish I could say I even experimented with placement of the drivers a whole lot, but I didn't.
The Whispers were a inspiration for the driver alignment. The Kid that helps me lives across the street from their shop in Springfield, he might of stole some ideas from them.
Anyway, it has been a nice challenge building these. So far they are sounding pretty dog gone good.
Lon,
Thank you for your comment. I busted my butt making these.
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Reply #93 - 05/08/16 at 14:19:06
 
Some guys do a wing design with cheap wood and piano hinges.  That way you can make them wider or thinner on the fly and because the wood is cheap, you can try different driver placement.

The Pure Audio design I did is somewhat modular in that I can swap out boards, but I had to commit to a width because of the frame.  I just looked at what others were doing in that area and settled on 23".

I hope to try a thinner, less expensive design with the Betsy and 15a drivers.  I'll still bi-amp.  Mine current ones take up a lot of room.
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Re: Next project??
Reply #94 - 05/08/16 at 19:01:13
 
My speakers ended up being 24" wide because that is what the MDF divided out to! Plus my veneer was 48.5" wide, just enough to book match! Necessity being the mother of invention.
The height of 43" really bothered me for a long time, I obsessively like even numbers, and really, really like numbers that correspond with the number 24. Weird huh? But 43" just ended up being the number. It is a prime number and I recall Zygi explaining to me how prime numbers are a good thing.
I know that there are all kinds of formulas for figuring out speakers but I'm more of a slash and burn kind of guy. I just do stuff and hope for the best and fix what I messed up and then move on to the next problem.
As I'm punching this in Eric Clapton's Slowhand in hi-Rez is playing, sounding pretty damn good.
Remember, " Ya can't please everyone, so ya got to please yourself".
And I'm very pleased.
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Re: Next project??
Reply #95 - 05/08/16 at 19:21:39
 
'As I'm punching this in Eric Clapton's Slowhand in hi-Rez is playing, sounding pretty damn good.'

Cool
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Re: Next project??
Reply #96 - 05/09/16 at 03:07:24
 
I totally agree with the pleasing yourself with the outcome philosophy. My previous questions about width and modular design stem from my toying with the idea of trying my hand at an open baffle design. I have only been ale to locate 1 speaker that is 4 ohm and high efficiency which is a Lowther but at $1,300 for drivers alone it is a pricey gamble.
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Re: Next project??
Reply #97 - 05/09/16 at 11:09:34
 
I kinda eased into it. I started with a $100 driver in a winged design.  Then a $200 driver in a modular setup.

What I have is wonderful but I am interested in exploring how much of what I have now can I get in a less expensive design and then if I get some mad money, what can I do with a primo driver.
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Re: Next project??
Reply #98 - 05/09/16 at 17:22:25
 
Jeff1,
Start out small. Get some Betsy's or even some Caintuck's that are already finished. A great cheap way to go and get your feet wet and see if you like OB's.
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Re: Next project??
Reply #99 - 05/11/16 at 02:34:21
 
Donne, Palamino,

Thanks for the good suggestions. I have been kicking around ideas in my head and I am thinking about small portable OB units that can be placed close to the listener somewhat like a cross between headphones and speakers. This I am thinking will negate much of a rooms acoustical issues since it will be such a near field listening position. Using a sub for support on the low end. With proper positioning and quality drivers a dedicated listening room may not be necessary and very spouse friendly lol. Hmmm  wheels turning now.
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Re: Next project??
Reply #100 - 05/11/16 at 12:32:36
 
My first OB project was with a driver that wasn't intended for OB.  It was 5" but sounded pretty good with a sub.  So what you are suggesting is intriguing.

It would have to have the right QTS to be able to reach down to the sub.  I've never looked to see if any small drivers offer this.  I'll take a look to see what the QTS is on a couple of drivers I have lying around.
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Re: Next project??
Reply #101 - 05/11/16 at 17:17:25
 
Jeff,
Something like this?

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Reply #102 - 05/11/16 at 17:29:27
 
Nice!   Are those Fostex?
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Re: Next project??
Reply #103 - 05/11/16 at 17:32:03
 
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Reply #104 - 05/11/16 at 22:44:45
 
Size wise those look good. I did a brief search on Madisound and was able to find a few 3-5 inch full range drivers in 4 ohm that were decently priced for experimenting. Definite floor standing which the height would need to be worked out but the premise is to be able to sit in any type of chair and move these small units to a position that yields the preferred imaging. I am stuck on the 4 ohm currrently since my sub is 4 ohm and now that I think of it the size of it with a pillow on top would make for a great ottoman while listening. hah like sensurround used for the movie "earthquake" from the 70's. That shook the good ole hometown Roxy theater in Northampton Pa back then. My main concern is will experimenting with a cheap driver skew the results of obtaining image and depth.
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Re: Next project??
Reply #105 - 05/12/16 at 00:25:27
 
So Jeff, What comes to mind to me would be something like a floor lamp with a small baffle attached.
Something like this type of lamp



Am I getting close to your vision?
One on either side of your chair.
Damn, I might have to make something like this.
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Reply #106 - 05/12/16 at 01:20:55
 
My original design thoughts were 2 separate thin towers perhaps about 30" and just  bit wider than the driver. Using wood to provide a good solid support for the drivers. However your lamp idea is interesting and would provide infinite adjustment. One for each side and I would think depending on the weight of the speaker and baffle it could work and look a it more high tech as well. Hmmmm.
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Re: Next project??
Reply #107 - 05/22/16 at 00:43:13
 
I wanted to comment on something that I've noticed with my open baffles. They sound better with the windows open. Weird. I can't think of an explanation. They just sound more open and lifelike.
Maybe it is the smell of my rat bastard neighbor cooking on his grill?
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Re: Next project??
Reply #108 - 05/29/16 at 01:07:21
 
update?
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Re: Next project??
Reply #109 - 05/29/16 at 10:37:45
 
Update:
After a month or so of playing I am very happy with my handiwork, at least sonically.
The sound has really started coming together, there is more than enough bass and I really love the soundstage.
Several of my friends that have listened to my speakers have commented on how nice they sound and how cool they look. I will temper their comments because none of my friends give a hoot about my strange obsession for listening to music.
Overall, I'm pretty happy with what I've done and it kept me off of the street for a good part of 8 weeks.
Lessons learned:
Work on the overall plan a little more, "winging it" only goes so far.
I need to work on my veneering skills, the next time will be a lot better.
Take my time, I got a little impatient towards the end of the project and it shows up in the little details that I let get by me.
But most importantly, make sure that you have fun. This is a hobby, not a job.  
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Re: Next project??
Reply #110 - 08/27/16 at 00:17:43
 
I have an interesting update.
I guy who works for me had been showing interest in audio, enough that he went out and bought a cheep cheep Chinese tube amp ($150).  Tonight after work he brought his little amp over to try out with my stuff.
It was funny sticking interconnects that cost twice as much as his amp into it.
We started by playing my OB's (nicknamed Angie's) with his little amp, it held it's own, it just lost a lot of power and precision that my Torii has.
We then dragged my MG944's out of the corner and hooked them up. It was a nice polite combo. We then hooked the Torii back up to the 944's, big difference, just more better.
We then hooked up my OB's to the Torii. I haven't ever played the 944's back to my OB's.
I hate to say that my OB's sounded really really good, better than my beloved 944's. By a pretty big margin.
I know that those are some fightin' words. Bob makes magic boxes, and believe me, I'm a hack at best, but I've hit on a combo that works.
My co-worker was just raving on how well my speakers sounded. Though he might have been buttering me up because we loaded up the 944's in his car for a ride over to Springfield. I'll let him borrow them for a while, then I'll talk him into trading up to a Decware amp so he can hear the truth!
It is good to be able to let someone get a little joy from something that sound as well as the 944's do.
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Re: Next project??
Reply #111 - 08/27/16 at 00:31:50
 
Good read, thanks.
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