I have built 6 of these for a DJ friend who thinks they are the greatest. We have never used the Goldwood GW-12120 speaker. We've used a pair of the Cheeplights look alike (p/n 411-WF12120 at
http://www.cheaplights.com/cart/page81.html ) and also the Pioneer musical instrument speaker from Parts Express:
http://www.parts-express.com/pe/showdetl.cfm?Partnumber=290-142We have never used the recommended crossover either, running the woofer full range and using a cap and a coil for the horn to cross it over at 2200 hz (6.8uf, .87mh).
I would not recommend anything but 3/4 plywood for the construction unless you don't ever plan on moving them. They are quite heavy by the time you get done (especially with the pro woofer in them).
Also, they are very lacking in bass. With the Fs of the Goldwood at 68 hz, you basically don't have bass. This is not a bad "feature" though when you add subs. Just don't expect them to be very impressive before you add a sub.
I wound up running the tuning board in through the bottom, so the tuning board slot would not be visible. After adjusting the tuning board to sound best, I measured the opening and then drilled a couple holes in the tuning board to get the same square inches of openning. Then the tunning board was installed permanently, all the way in.
Dan