Well, since I didn't get a response from this group, I just rolled the dice on some parts from China - this is what I came up with.
I made this power cable using the same wire that Zen Styx uses. Made this one just under 5' - I love these milled aluminum plugs with rhodium plated blades. It looks like bling!

The plugs were made with extra thick cable in mind, so I quadrupled the heat shrink to act as a nice strain relief. Though the silver plated cable is stiff enough when braided, that I could pretty much bend/mold this to whatever shape I want and it would hold pretty decently without torquing on the plugs.

I didn't need more ICs, but I made these as well. Again, using the same wire as Zen Styx but 22AWG - I braided this set myself (my fiance does it much better than I do though) using one line for the center post and two for the returns. Rhodium plated plugs and a little carbon fiber bling. I planned on making a few sets of these for friends and maybe to sell, but some of the plugs got lost coming over seas. Looks like another long wait for the replacements to show up! If I could find some quality/budget plugs in the US of this quality, I could whip up some more of these...but I have issues paying $40+ *each* plug in some cases. I'm still looking for USA made options.

Last project I'm working on in anticipation of running my Zen amp in Mono once I save up and get a Torii - I'm going to make a Y-splitter so each input of the Zen amp can get signal from my Oppo. I'm having trouble finding *quality* female RCA plugs that *aren't* meant for mounting on an amp. If anyone knows of a good female RCA wire plug, I'd love to know about it!